Custom cut-outs and cushioning inserts

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Custom cut-outs and cushioning inserts are mostly used for securing various components and products in the outer packaging - cardboard box, plastic box, etc. - where they can be freely inserted together with the product or be an integrated part of the packaging. Custom cut-outs and cushioning inserts protect the products from impacts, prevent movement within the outer casing and fill empty voids.

We design and produce this packaging type for a specific application. For smaller and medium product runs we produce custom cut-outs and cushioning inserts made of welded foam polyethylene (EPE) or of three-, five- or seven-layered corrugated cardboard. For larger product runs we produce expanded (EPS, EPP) packaging.

Materials used:

  • multilayer corrugated board
  • foam polyethylene (EPE, XPE)
  • polystyrene (EPS).

 

Types:

  • simple shape cut-outs
  • shape cut-outs to secure parts,
  • folding cushioning insert called "ejector"
  • custom cut-outs using a combination of several materials

 

Options:

  • printing (handling and recycling signs, logos, etc.)
  • antistatic (ESD) design
  • anti-corrosive design.
  • Tvarovky 4

    Polyethylene foam cushioning inserts

  • Tvarovky 6

    Cushioning inserts from corrugated cardboard

  • Tvarovky 9

    Polyethylene foam cushioning inserts integrated in plastic box

  • Tvarovky 5

    Corrugated cardboard cut-out

  • Tvarovky 2

    Polyethylene foam cushioning inserts

  • Tvarovky 8

    Integrated foam polyethylene cushioning inserts

  • Expandované obaly 1